HIPS Sheet Extruder
Product Overview
The HIPS Sheet Extruder is designed specifically for producing high-impact polystyrene (HIPS) sheets, known for their impact resistance and ease of processing. It is suitable for applications in electronics packaging, medical device packaging, and home appliance components. The machine delivers consistent sheet thickness and reliable output to meet industry standards. Whether for small batches or large-scale production, this extruder provides a dependable and scalable solution.
Key Features
- High Throughput:
Designed for efficient production, with output capacities of several hundred kilograms per hour. Adaptable to different production scales. - Adjustable Thickness Range:
Produces HIPS sheets from 0.2 mm to 5 mm to meet a variety of application needs. - Wide Sheet Width:
Supports extrusion widths up to 1600 mm for wide-format sheet production. - Advanced Control System:
Equipped with a PLC system that provides accurate temperature control and adjustable sheet thickness to ensure consistent quality. - Energy Efficiency:
Includes energy-saving features such as inverters and servo motors to reduce power consumption and support efficient operation. - Modular and Maintainable Design:
The machine features a modular structure for easy maintenance and optional configuration adjustments based on production requirements.
Industries & Applications
- Food Packaging:
Produces plastic cups, lunch boxes, trays, takeaway containers, and microwave-safe food packaging. - Disposable Tableware:
Suitable for manufacturing lightweight, rigid HIPS spoons, bowls, and beverage lids. - Plastic Containers and Packaging:
Used for forming impact-resistant plates, bowls, and containers with stable dimensions. - Medical and Laboratory Packaging:
Applies to disposable medical trays, protective covers, and lightweight packaging for hygiene-related products.
Technical Specifications
| Item | Specification |
|---|---|
| Application Type | HIPS sheet production; supports single-layer and up to 3-layer co-extrusion |
| Extrusion Technology | Single screw system with main/sub extruder configuration |
| Applicable Materials | HIPS only; compatible with virgin and recycled materials (ABS not supported) |
| Sheet Thickness Range | 0.2–1 mm |
| Sheet Width Range | Customizable die widths based on production needs |
| Layer Configuration | Supports up to 3-layer co-extrusion |
| Production Capacity | Approx. 200–800 kg/hr |
| Control System | PLC with HMI and automatic temperature control |
| Power Requirement | Configured based on plant voltage (V, Hz, kW) |
| Additional Features | Optional edge trim recycling; automatic screen and die changers not included |
FAQ
- Q1: Is the machine suitable for vacuum forming and thermoforming applications?
A: Yes. The sheets produced are suitable for downstream vacuum forming and thermoforming. - Q2: Can recycled or filler materials be used?
A: Yes. The machine supports the use of recycled HIPS materials. - Q3: Does the machine include automatic thickness control or an auto screen changer?
A: No. These features are not included in the standard configuration. - Q4: Can the die width and number of layers be customized?
A: Yes. Both the die width and layer structure can be configured according to customer requirements.
