HIPS Sheet Extruder

HIPS-sheet-extruder

CT-125HIPS

HIPS Sheet

Product Introduction

The HIPS Sheet Extruder is designed specifically for producing high-impact polystyrene (HIPS) sheets, known for their impact resistance and ease of processing. It is suitable for applications in electronics packaging, medical device packaging, and home appliance components. The machine delivers consistent sheet thickness and reliable output to meet industry standards. Whether for small batches or large-scale production, this extruder provides a dependable and scalable solution.

Key Features

  • High Throughput
    Designed for efficient production, with output capacities of several hundred kilograms per hour. Adaptable to different production scales.
  • Adjustable Thickness Range
    Produces HIPS sheets from 0.2 mm to 5 mm to meet a variety of application needs.
  • Wide Sheet Width
    Supports extrusion widths up to 1600 mm for wide-format sheet production.
  • Advanced Control System
    Equipped with a PLC system that provides accurate temperature control and adjustable sheet thickness to ensure consistent quality.
  • Energy Efficiency
    Includes energy-saving features such as inverters and servo motors to reduce power consumption and support efficient operation.
  • Modular and Maintainable Design
    The machine features a modular structure for easy maintenance and optional configuration adjustments based on production requirements.

Industries & Applications

  • Food Packaging
    Produces plastic cups, lunch boxes, trays, takeaway containers, and microwave-safe food packaging.
  • Disposable Tableware
    Suitable for manufacturing lightweight, rigid HIPS spoons, bowls, and beverage lids.
  • Plastic Containers and Packaging
    Used for forming impact-resistant plates, bowls, and containers with stable dimensions.
  • Medical and Laboratory Packaging
    Applies to disposable medical trays, protective covers, and lightweight packaging for hygiene-related products.

Technical Specifications

Item

Specification

Application Type

HIPS sheet production; supports single-layer and up to 3-layer co-extrusion

Extrusion Technology

Single screw system with main/sub extruder configuration

Applicable Materials

HIPS only; compatible with virgin and recycled materials (ABS not supported)

Sheet Thickness Range

0.2–1 mm

Sheet Width Range

Customizable die widths based on production needs

Layer Configuration

Supports up to 3-layer co-extrusion

Production Capacity

Approx. 200–800 kg/hr

Control System

PLC with HMI and automatic temperature control

Power Requirement

Configured based on plant voltage (V, Hz, kW)

Additional Features

Optional edge trim recycling; automatic screen and die changers not included

 

FAQ

Q1: Is the machine suitable for vacuum forming and thermoforming applications?

A: Yes. The sheets produced are suitable for downstream vacuum forming and thermoforming.

Q2: Can recycled or filler materials be used?

A: Yes. The machine supports the use of recycled HIPS materials.

Q3: Does the machine include automatic thickness control or an auto screen changer?

A: No. These features are not included in the standard configuration.

Q4: Can the die width and number of layers be customized?

A: Yes. Both the die width and layer structure can be configured according to customer requirements.

 

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