PP/HIPS Sheet Extruder

PP-HIPS-sheet-extruder

CT-150HIP

Microwavable, Recyclable

PP Sheet HIPS Sheet

Product Overview

The PP/HIPS Sheet Extruder is designed to produce high-quality polypropylene (PP) and high-impact polystyrene (HIPS) sheets for applications such as food packaging, medical device packaging, electronics packaging, and more. It offers efficient and stable output, ensuring consistent sheet quality across every batch. Whether for small-scale custom jobs or large-volume production, this extruder provides a reliable solution that supports efficient manufacturing.

Key Features

  • High Throughput
    Built for efficient output to accommodate both small and large-scale production needs.
  • Adjustable Sheet Thickness
    Capable of producing PP and HIPS sheets in thicknesses ranging from 0.2 mm to 2.0 mm for a wide range of applications.
  • Customizable Extrusion Width
    Supports sheet widths up to 1200 mm, with die widths configurable to meet specific production requirements.
  • Precision Control System
    Integrated PLC system with precise temperature regulation and adjustable thickness control for consistent product quality.
  • Energy Efficiency
    Equipped with inverters and servo motors to reduce energy consumption and support sustainable operation.
  • Modular and Adaptable Design
    Easy to maintain and upgrade, with flexible configurations to meet evolving production demands.

Industries & Applications

  • Food Packaging
    Used to produce thermoformed beverage cups, cold food trays, and ready-to-eat meal containers.
  • Medical & Biotech Packaging
    Suitable for trays and sterile packaging for diagnostic equipment and medical supplies.
  • Electronics Packaging
    Ideal for component trays, anti-static inserts, and structural carriers.
  • Stationery & Household Goods
    Used to produce storage boxes, compartment trays, and durable dust covers.

Technical Specifications

Item Specification
Application Type For PP and HIPS thermoforming sheet production; supports two- and three-layer co-extrusion
Extrusion Technology Single screw extrusion; supports ABA, ABC configurations with main and sub extruders
Compatible Materials PP, HIPS; compatible with both recycled and mixed materials
Sheet Thickness Range 0.3–1.8 mm; adjustable based on customer requirements
Sheet Width Range Customizable die width according to production needs
Layer Configuration Two- and three-layer co-extrusion supported; individual layer thickness adjustable
Output Capacity Approx. 200–800 kg/hr
Control System PLC with HMI; includes automated temperature control and recipe memory
Thickness Control Inline thickness measurement included; optional automatic thickness control available
Cooling System Calender rolls in standard “J-type” or horizontal configuration; upgradeable
Inline Forming Supports direct inline connection with thermoforming machines; rewinding not required
Power Requirement Configured based on plant voltage (V, Hz, kW), tailored to customer specifications

FAQ

Q1: Does the machine support two- or three-layer co-extrusion? Can layer thickness be adjusted?

A: Yes. It supports ABA, ABC, and other multi-layer configurations, with independently adjustable layer thickness.

Q2: Can recycled or trimmed materials be used?

A: Yes. The system supports the use of recycled and edge-trimmed materials.

Q3: Is the control system equipped with HMI and recipe management?

A: Yes. The PLC + HMI interface includes recipe storage for convenient operation.

Q4: Is inline thickness monitoring and automatic control available?

A: Inline thickness measurement is included; automatic thickness control is available as an option.

Q5: Are automatic screen changers or quick-change die modules available?

A: Not included by default. Some modules are available as optional upgrades.

Q6: Can the extruder be connected to a thermoforming machine for inline production?

A: Yes. Inline forming is supported, eliminating the need for sheet rewinding and saving space.

Q7: What are the customization limits for sheet width and thickness?

A: Both sheet width and thickness can be customized according to production requirements.

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